The latest method of dispensing aerosol products gives us two significant advantages over traditional packaging. This direct contact between propellant and product creates several challenges that have driven the industry toward bag on valve vs aerosol comparisons. Unlike traditional aerosols where product and propellant mix together, BOV technology maintains complete separation throughout the product’s lifecycle. A growing number of food and beverage industries are also turning to Signature aerosol filling company aerosol BOV cans because the traditional packaging exposes food to the oxygenation process. The Bag on Valve filling technology offers optimal protection to an array of products that can be stored in aerosol cans.
Chapter 1. What is bag on valve technology?
BOV Solutions, Inc. maintains high quality standards throughout the packaging development process. BOV Solutions, Inc. is committed to providing customers with premier quality products and services by making continuous improvements throughout the organization. BOV Solutions, Inc.’s offers a broad range of services for home and personal care, OTC, and food/beverage products, from procurement of componentry to full turnkey. Contact Signature Filling Company today for a comprehensive packaging evaluation and see why industry leaders trust us with their most important product launches. Ready to discover how BOV technology could transform your product line?
Common Traditional Aerosol Limitations
One of the significant drawbacks of traditional aerosol cans is that the propellants and ingredients are mixed together. The BoV filling process works so well with both viscous and liquid products. Since the bag on valve technology creates such an ultra-hygienic containment, both the manufacturer and the consumer are protected in a meaningful way.
This process is called under cap gassing filling, it keeps the product and propellant separate at all times. Because BOV packaged aerosol products can be sprayed in any direction, no need to fix certain angle. Because you don’t need to design non-standard actuators and aerosol cans for packing BOV aerosol products.
Performance Analysis: BOV vs Traditional Aerosol
This is a significant advantage in industries like cosmetics, where product integrity is crucial. The BOV system is housed within an aluminum can, featuring a one-inch opening for crimping the valve. This innovative system maintains product integrity, enhances shelf life, and promotes environmental sustainability.
Can BOV technology be used for food products? BOV systems typically use nitrogen or compressed air, which are safer alternatives to traditional flammable hydrocarbon propellants. Compressed air or nitrogen is introduced between the bag and the can, creating pressure that dispenses the product when the actuator is pressed. Additionally, the packaging is 100% recyclable, aligning with growing consumer demand for sustainable products. Since the product is housed in a separate bag, it is shielded from the propellant, preventing any degradation or chemical reactions that could affect quality.
- Bag on valve technology makes it possible to deliver lotions, gels, and sprays for an incredible number of products.
- The propellant surrounds the bag externally, squeezing product out when the valve is activated—similar to how a blood pressure cuff works.
- With the help of aerosol gas leakage detector, you can easily test your aerosol filling leakage gas or not.
- Due to the advances in packaging technology, BOV systems have gained a lot of foothold in storing sterile and oxygen-sensitive pharmaceutical products.
- The future holds great promise in the advantages of aerosol products.
- To match different needs, the actuator used in BOV systems also comes in different sizes.
BOV Aerosol Technology: Benefits, Applications, and Innovations Expl
One of the last things to consider is how much pressure is required for you to disperse the product from the valve. As formulations continue to evolve, so do the container materials, valves, propellants and specialized systems that support them. It works by combining a product and a pressurized propellant within a sealed container, allowing the contents to be released as a fine spray, continuous stream, or foam. What types of products can be packaged using BOV technology?
Once have checked all the above three quality standards, you are ensured to get a qualified finished bag on valve aerosol products. This pressure sensor can automatically detect which cans are no gas filled or less gas filled, then the bag on valve aerosol filling machine is automatically stopped and alarm to remind you the problems. Then how to test the inside pressure of a finished bag on valve aerosol products? Pressure inside the chicken road apk download cans plays an inevitable role for a finished bag on valve aerosol products. For most aerosol products in bag on valve packaging, normally use 4-layers vacuum bag.
With bag on valve technology, the product and the propellant are separated so only the product is dispensed. Traditional aerosol packaging mix the propellant and the liquid product when sprayed. The gas and substances in the bag on valve packaging technology are separated, there would be no limit for the used material. The gas and the material in the traditional aerosol spray technology must be mixed, so the choice of the substances is limited. Or you just tired of using traditional aerosol packaging technology?
Is your product right for a BoV can?
Typically, BoV uses standard and fully recyclable aerosol aluminium cans with 1 inch can openings, together with foil-based packaging bags of multi-layer film laminates (for instance PET/ALU/OPA/PP). Bag-on-Valve (BoV) is a barrier packaging technology for companies with liquid or viscous products, looking to stand out from the competition. In contrast, Bag-On-Valve technology fills the bag inside the can with the product, then introduces the propellant separately. A common issue with traditional aerosols is the hissing sound produced when the propellant is expelled from the can. Traditional aerosol products may require shaking before use to mix settled ingredients and may need multiple presses to dispense. Bag-On-Valve technology, however, separates the product from the propellant by using a bag that holds the contents.
Production and distribution benefits of BOV aerosol packaging
More environmentally friendly.Due to the propellant being separated from active substances, and the propellant being compressed air or nitrogen, bag on valve system is more environmentally friendly. This let the aerosol products can be absorbed fast and completely. With BOV packaged aerosol products, users can use up the last drop of product, no waste at all. Consumer benefits of BOV aerosol packaging technology The improvement of formulation gives the most safety guarantee and cost down of aerosol products production.
There can be leftover product that remains in the can after use, leading to inefficiencies and wastage. This separation ensures that the product remains pure and untainted, providing a more consistent and effective application. BOV technology can be considered cost effective and environmentally safe.
- BOV Solutions, Inc.’s offers a broad range of services for home and personal care, OTC, and food/beverage products, from procurement of componentry to full turnkey.
- Female aerosol valves are much more cost than male aerosol valves, and the filling speed of using female aerosol valves is faster than male aerosol valves.
- Expect to see more products packaged with BoV technology likely to be used in every industry in the future.
- The valve connects to a foil-based bag that contains the product, ensuring it remains uncontaminated throughout its shelf life.
The pressure on the contents remains constant throughout. Aerosol packaging companies are changing over to this advanced and sustainable BoV packaging technique that complies with a variety of regulatory standards. First, there is no need for hydrocarbon propellants, making them inert and no longer dangerous to transport. BOV Solutions, Inc. has partnered with a variety of suppliers which allows for optimal pricing of quality raw materials and packaging solutions. Our facility has an onsite sample lab and full batching/compounding capabilities to take your product from concept to completion. Our chemists collaborate and employ their technical expertise to custom develop new product formulations and improve upon existing formulations.
Traditional aerosol products using explosive and flammable gases have been known to be hazardous both for the manufacturers and consumers. Bag on valve manufacturers no longer use toxic or flammable contents in their aerosol products. With BoV aerosol products, every bit of the contents will be dispensed since there is no mixing of the propellant with the contents. Instead, aerosol packaging companies use compressed air or nitrogen to squeeze the product from its sealed bag for dispensing. The bag on valve vs aerosol decision will define your product’s competitive position for years to come. We’ve documented shelf life improvements of % compared to traditional aerosol packaging.
New automated systems are a departure from filling containers by hand, which makes production less expensive and less time-consuming. This has as much to do with marketing that makes it easier to notice products on store shelves. Replacing old tubes and pumps with innovative and automated systems has allowed them to use the new system for a broad selection of products while simplifying product line identification. Your capital investment is manageable when choosing to use bag on valve manufacturers. With the traditional method of aerosol dispensing, there is always a little bit of the product that remains in the can as it gets to the bottom. Our SQF and GMP Certified production facility is equipped with high-speed filling lines for packaging with automated sleeving, capping, and case erectors.
Food Items
The necessary final pressure is obtained after filling the bag, which compresses the air and provides the motive force for squeezing the bag – usually from 3.2 to 4.2 bars. While the valve is being heat-crimped to the container, compressed air or other propellant is inserted into the space between the bag and a can that’s usually made of aluminum so that it’s highly recyclable. This amazing technology is suitable for cleanroom manufacturing to produce safe and sterile products for patients, people with allergies and those who are injured and subject to a high degree of infection risk. There are limits to the technology – it doesn’t work for products that need to be shaken before use. Food products include coffee and tea additives, juice concentrates and whipped cream, which is oxygenated as it leaves the valve.